Why Your Turbo Setup Is Probably Wrong: Common Mistakes Builders Make

Turbocharging is one of the most exhilarating ways to extract power from an engine. But for all the dyno charts and Facebook flexing, too many builds fall short of their potential—not because of bad parts, but bad planning. Whether you're chasing peak horsepower or streetable torque, here are some common mistakes that still plague turbo setups today.

1. Lack of Understanding of Turbo Matching to Engine Displacement and Goals

Slapping on the biggest snail you can find might sound good initially, but if your turbo isn’t matched to your engine’s displacement, RPM range, and intended use, you’re setting yourself up for lackluster performance.

• Too big? You’ll suffer from lag, poor throttle response, and a narrow powerband.
• Too small? You’ll choke the engine at high RPM and risk overspeeding the turbo.

How to Fix it: Use compressor maps, calculate your airflow needs, work with the professionals at TurboKits.com, and be honest

Diagnosing and Rebuilding a Failed Turbocharger: The “How To” guide from your friends at TurboKits.com

Turbochargers bring serious power and efficiency gains to ICE vehicles—but like any mechanical system under high stress, they’re not invincible. When failure occurs, knowing how to diagnose and rebuild a turbo can save time, money, and minimize delays.

 Symptoms of Turbocharger Failure

Before you tear into your setup, it’s crucial to spot the signs. Typical symptoms include:

• Excessive Smoke: Blue (oil burning), black (excess fuel), or white (coolant) smoke could point to seal or bearing failures.
• Whining or Screeching Noises: May indicate bearing wear or compressor wheel contact.
• Loss of Boost Pressure: Turbo may spool slowly or not build boost at all.
• Oil Leaks: Oil in the intake, intercooler, or exhaust suggests internal seal failure.
• Check Engine Light or ECU Faults: Codes related to low boost or MAF/MAP sensor discrepancies.

 Diagnostic Steps

To help pinpoint your lack of boost

When it comes to turbocharged engines, one of the most critical components is the turbocharger itself. It boosts the engine’s performance by forcing more air into the combustion chamber, resulting in increased power, performance, and efficiency. However, like any mechanical component, turbos can wear out or fail due to a variety of factors. When failure occurs, you’re left with a decision: Should you rebuild the turbocharger, or should you replace it entirely with a new one?

Rebuilding a Turbocharger

Rebuilding a turbocharger involves disassembling the unit, inspecting and replacing any worn or damaged components, and then reassembling and balancing it for use. This process restores the turbo to a condition close to its original, OEM state.

Pros of Rebuilding a Turbocharger

1. Cost-Effective
   Rebuilding a turbo is usually much cheaper than replacing it with a new one. If the damage is relatively minor, rebuilding can be an affordable way to extend the life of the turbocharger.
2. Maintains OEM

The automotive industry is undergoing a significant transformation as manufacturers seek to balance performance, fuel efficiency, and environmental responsibility. A predominant shift in recent years has been the adoption of turbocharged engines. Once considered a niche upgrade reserved for high-performance sports cars or diesel trucks, turbocharging has now become a mainstream technology in vehicles ranging from economy sedans to luxury SUVs. But why are automotive manufacturers offering more turbocharged vehicles and how will turbos be the solution for meeting market, government, and performance requirements?

One of the primary reasons turbocharged engines are becoming more common is their ability to offer improved fuel efficiency without sacrificing performance. Traditional naturally aspirated engines rely on larger displacement to provide adequate power, often resulting in lower fuel economy. In contrast, turbocharging allows manufacturers to reduce engine displacement while still providing

You got yourself a turbo vehicle and have achieved one of life’s most pinnacle accomplishments! I know you’ve realized the advantages of having a turbo: improved fuel efficiency, reduced emissions, added power and torque, but naturally, you want more.  I have good news; that’s human nature! Since 1895, when the first auto race was held from Paris to Bordeaux, France, competition among engineers and drivers has been fueled by technology.  Fuel injection was introduced enabling fine tuning and advanced engine control, we have electronic sensors which monitor aspects of engine operation to optimize performance and reliability, and developments in force induction has moved the needle for internal combustion engines.

Achieving added power, performance, and efficiency from your turbo vehicle is an easy task with help from TurboKits.com. We design and build bolt on turbo upgrade packages for many applications that, with a simple ECU calibration, can provide upwards of 100+ HP and torque gains!

“NEW”… When you hear of something “NEW”, what comes to mind? Innovative, modern, advanced, fresh, cutting edge! While Harry Hruska, the past owner of Precision Turbo & Engine, certainly isn’t “NEW” to Turbochargers, his line of HPT Turbochargers surely is! His experience of being behind the wheel at PTE culminates to decades of knowledge in building amazing turbos. Engineering more efficient wheels, lighter housings, improving durability and increasing performance was always the goal, and through innovation and extensive R&D, those tasks were achieved.

What do these years of experience mean when turbo shopping? “NEW”! The NEW HPT turbos offer the fastest spooling, highest CFM aero package in the industry. Better transient response at any RPM, unmatched durability through their newly designed ball bearing system, and an available 4 year, standard 2 year, no hassle warranty proves this family business will support their product!
 
A favorite HPT innovation of mine is the new, high flow stainless

The Turbocharger Survival Guide: How to Extend the Life of Your Turbo

Turbochargers have become critical for improving modern engines; they significantly increase power, efficiency, and lower emissions.

Nevertheless, like any mechanical part, turbochargers demand proper care and maintenance to insure longevity.

Let’s look at the fundamental aspects of extending the life of your turbocharger by covering essential maintenance practices, troubleshooting tips, and common mistakes to avoid:

Understanding Turbocharger Basics

It's crucial to have a basic understanding of how a turbocharger works. A turbocharger consists of three main components: The turbine wheel/housing, bearing housing or center section (CHRA), and the compressor wheel/housing.

Exhaust gases from the engine drive the turbine wheel—causing it to spin a shaft which is supported by the bearing housing, which, in turn, drives the compressor wheel, forcing air into the engine for combustion. This process results in increased power

Since the late 1980s, Precision Turbo and Engine has been a respected leader in aftermarket turbocharger and forced induction systems and components. Their manufacturing and distribution facility in Crown Point, Indiana provides a central location for turbocharger distribution throughout North America and a proving ground for their latest innovations. Whether you’re truck or tractor pulling, looking for an upgraded replacement turbocharger, or shooting to beat your personal best track time, Precision offers a turbo to meet your goals and budget. Don’t be overwhelmed by the terminology and options! We’ll take a closer look at what they have to offer!

1. Precision MFS (Machined from Solid) Series Turbos

The MFS (Machined From Solid) series of turbochargers offer a ton of value! This entry level option may be lower on price, but not in capability! With a custom aluminum compressor wheel, 360 Degree journal bearing system, and multiple turbine housing options, this is cost-effective solution

Turbochargers play an increasingly important role in our quest for added engine power, performance, efficiency, and lower emissions. BorgWarner turbochargers are one of the premier names in the industry due to their innovation, reliability, and capabilities; in fact, many engine builders—from daily driven vehicles to high-performance race applications—use them, and TurboKits.com is your best source for tech tips, information, and sourcing.

Let’s take a closer look at the best BorgWarner turbochargers, and we’ll detail which one could be the best option for you.

Why Choose BorgWarner’s Turbochargers

1. Proven Quality and Reliability: BorgWarner is a trusted name in the industry, famous for durable and dependable turbochargers. With options like Dual Row Ceramic Ball Bearings, Double seals, and Water cooled Center Sections, it’s no wonder they are the choice at the track.
2. Innovative Technology: Feature cutting-edge engineering and design innovations; Forged-Milled Wheel (FMW) Extended Tip compressor

A Complete Guide to Garrett Turbochargers

If you’re looking to boost your vehicle’s performance, increase efficiency, and improve fuel economy, installing a turbocharger is the best option.  TurboKits.com provides options for hundreds of vehicle configurations; from sport compact cars to industrial diesel equipment, and the experience to properly design your system.

Let’s take a deeper dive into the very popular Garrett line of Turbochargers. - You’ve seen the GT, GTX, GTX Gen 2, G Series, and GBC model turbos. How do they differ and what’s best for your project?

GT Series Turbochargers

The GT Series—often referred to as Garrett GT turbos—is a well-known title in the world of forced induction. These turbochargers are famous for their dependability and pioneered ball bearing turbo technology in the aftermarket performance sector. The "GT" stands for "Garrett Turbo," and they are categorized differently based on their flow capacity and frame sizes.

The popular GT line up utilizes a proven

Turbocharger Kit Maintenance and Longevity: 6 Tips for Prolonged Performance

Turbocharger kits have become a popular choice among car and truck enthusiasts looking to enhance the performance and enjoyment of their vehicles. These forced induction systems offer a major boost in horsepower and torque—transforming ordinary rides into high-performance machines!

Maintaining and caring for a turbocharged engine is crucial to ensure its longevity and sustained performance.  Let’s dive into our favorite tips for boosted bliss!

1. Appropriate Lubrication and Cooling

One of the fundamental factors in turbocharger maintenance is ensuring proper lubrication and cooling. Turbochargers operate at high speeds and temperatures—and they rely on a continuous supply of clean, high-quality oil.

Regular oil changes and using the manufacturer-recommended oil grade is crucial to prevent oil coking and carbon buildup. Inadequate lubrication can lead to premature wear of the turbocharger's components, which leads

How to Choose the Best Turbo Kit

Do you want to increase your vehicle’s power? What about improve TQ? How about more MPGs? Installing a turbo kit is the answer!

Shopping for a turbo kit can be intimidating at first. It can be overwhelming to determine what you need and which option is the best fit for your vehicle.

Let’s pinpoint some of the questions you may have and discuss the answers. Knowing what to expect will prepare you for your purchase.

What’s included in a Turbo Kit?

Nobody wants to spend thousands of dollars on a kit only to find that they’re missing crucial pieces. A standard turbo kit includes the following components:

Turbocharger

A turbocharger consists mainly of a turbine and compressor wheel. The compressor or “cold side” is responsible for generating airflow or boost, ultimately to build power. The turbine or “hot side” takes spent exhaust energy, spins the turbine shaft, and thus turning the compressor wheel at a high rate of speed to build PSI.

If the turbine wheel/housing

Turbocharging Myths Debunked: Separating 10 Facts from Fiction

Turbochargers are popular in the automotive world because drivers want to boost engine performance, increase efficiency, improve MPGs, and maximize power! However, despite their rise in the market, numerous myths and misconceptions have bloomed.

Some such falsehoods include the notion that turbochargers always decrease engine reliability, are laggy and lack responsiveness, decrease fuel efficiency, and always void the car's warranty.

In all cases—these misconceptions are derived from lack of research; and at worst, shy away from the brilliant benefits of the latest turbocharger technology.

Nonetheless, in this article, we will separate fact from fiction surrounding performance turbochargers:

Myth 1: Turbocharging Always Decreases Engine Reliability

The last thing you want to hear—regardless of the situation—is how turbo kits can decrease engine reliability. Most drivers buy turbo kits to improve their engine—not the opposite.

Turbochargers aren’t new technology; they’ve been around for decades. Now, in 2023, they’ve become vital to the automotive, industrial, and commercial industries—especially for high-performance sports cars and diesel trucks. If you aren’t one of the lucky ones to have a turbo under your hood now, TurboKits.com can help!

Here are some of the key reasons you should invest in turbochargers in 2023:

1. More Engine Power and Fewer Emissions

One of the most prominent reasons for the growth of turbochargers is the boost in engine power and torque- something most drivers crave. After all, why wouldn’t you want to get more from your engine? Fuel and emissions are becoming a growing concern—especially in this decade—for drivers in the United States. Small displacement, internal combustion engines can meet the strict emissions standards, but without a turbo, they lack the performance our automotive market demands. Lower emissions, incredible fuel economy, and great power is a win, win, win!

2. Boosts

6 Common Mistakes to Avoid When Installing a Turbocharger Kit

If you’re looking to boost the power of your engine, turbochargers are one of the best options. Turbo Kit popularity is souring among drivers because of their ability to boost power without raising fuel bills.

However, with all that said, installing a turbocharger—especially if you’re not experienced with cars—isn’t always a simple process; in fact, it is important to follow strict guidelines. Common mistakes can cause weak performance or even engine failure.

In this important BLOG, we’ll discuss the common mistakes to avoid when installing turbochargers:

1. Picking the Incorrect Turbocharger for your Kit

Perhaps the most significant mistake people make when installing a turbocharger kit is picking the wrong package for their vehicle. An improperly sized turbo can severely damage your engine and/or only provide lackluster performance. Your primary importance is to choose the right turbocharger for the engine’s power output, size,